B-2.1 Describe Portable Power Tools Used in the Pipe Trades

Portable power tools play a major role in virtually every trade. In the piping trades, you will be expected to be familiar with a wide range of portable power tools. You must be able to identify these tools, explain their uses, and select portable power tools appropriate for various processes. This section will explore tools that are powered by sources such as electricity, compressed air, and explosive charges.

Electric Portable Power Tools

Electric tools have seen much advancement in recent years, especially in the progress of battery technology. Lighter and more powerful than ever, almost any corded tool that is manufactured today is available in a cordless battery-powered design. Truly portable, cordless tools use a rechargeable battery cell that is composed of one of several different combinations of chemicals including nickel-cadmium, nickel-zinc, or lithium-ion.

 

Figure 1 Cordless drill with rechargeable battery (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Corded, electrically grounded tools usually have a three-prong plug, with one prong serving as the ground pin. Double-insulated tools may have only two prongs.

Electric Saws

Portable electric saws are valued for the speed and efficiency with which they can do certain jobs. The circular saw, for example, is well suited for cutting cleanly into thick lumber and for trimming assembled work.

Portable Circular Saws

Portable circular saws can make straight cuts in a variety of materials and can also start cuts in the middle of a workpiece.

The size of the saw is identified by the diameter of the blade. As a rule, the larger the blade diameter, the more powerful the motor must be and the greater the depth of cut.

 

Figure 2 Portable electric circular saw (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Portable circular saws can be used for both ripping and crosscutting. The depth of the cut is controlled by raising or lowering the base, and bevel cuts can be made by adjusting the tilt of the base.

The saw is usually guided freehand along a pencil or chalk line, so its accuracy depends on the operator’s guiding skill.

Straight cuts can be made using the rip guide, a standard attachment on most circular saws. Even greater accuracy can be achieved by securing a straightedge to the work and guiding the base of the saw along it during the cut.

Circular saws can also start cuts in the middle of a workpiece. This makes them useful for cutting rectangular openings in materials such as plywood, a task that is difficult to do with a handsaw.

Saw Blades for Circular Saws

Circular saws use three types of blades:

  • Crosscut
  • Ripsaw
  • Combination

Use crosscut blades for crosscutting (perpendicular or against the grain) and ripsaw blades for ripping (parallel or with the grain). Use a combination saw if the work requires you to constantly change from crosscutting to ripping.

Tooth Characteristics

This illustration shows two saw-blade teeth. The four characteristics that distinguish one type from another are pitch, heel, hook, and gullet.

 

Figure 3 Parts of a saw’s teeth (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0
Figure 4 Rip blade (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

There are several designs of blades. Each blade design is intended for a specific cutting task and will last longer and perform better if used only for the intended task.

Rip blades are designed to cut solid lumber along the length of the stock. The teeth are square across their cutting edge and will cause chipping if used for cross cutting.

Crosscut blades have teeth sharpened to a knife-like point. They will produce a smooth, chip-free cut across the grain of solid lumber and they are ideal for cutting plywood regardless of the direction of the cut.

A standard combination blade provides an adequate cut with or across the grain of solid wood, as well as on various plywood’s and panel products. However, it does none of these cuts as well as blades specifically designed for each task.

The chisel combination blade is a popular blade for cutting solid lumber and plywood. The teeth are sharpened square across the front and on a bevel across the back, forming a slight point on the cutting edge. The blade is easily sharpened and, when sharp, cuts fast and produces edges smooth enough for most construction.

Non-ferrous metals can be cut with metal-cutting circular blades. The blade resembles a fine-toothed crosscut blade, but the teeth are square across the cutting edge like those of the ripsaw. These blades usually require lubrication on their sides to prevent the waste material from binding to the blade. The most common type of lubricant is a wax-stick which is rubbed on the sides of the blade.

Ferrous metals (metals that contain iron and form sparks when cut or ground) can be cut with an abrasive disk blade. This blade has no teeth and simply grinds a thin cut through the metal. The abrasive blade must be matched to the RPM of the saw and hardness of the steel being cut. Otherwise, the blade will either cut very slowly or wear out very quickly.

Masonry products are cut with an abrasive wheel similar to the type used for ferrous metals. Because masonry blades and ferrous cutting blades are similar in appearance, check to make sure you have the correct type of blade. Masonry blades will not cut metal, and metal cutting blades will not cut masonry.

Carbide-tipped blades remain sharp much longer than conventional steel blades. They can be used to cut wood, plastic and composition board as well as non-ferrous metals. The carbide tips, which are extremely hard and brittle, are brazed onto a standard-sized metal disk. The carbide tips are then ground to a shape suitable for the blade’s intended use. The shape of the tooth illustrated in Figure 12 is known as triple chip and can be used for plastic laminates, hardboard, plywood, aluminum, brass and for crosscutting lumber.

Carbide is so hard and brittle that it can be chipped and dulled through contact with other hard materials. As a result, all carbide-tipped blades require careful handling. You must not let the carbide come in contact with any hard surface, such as the metal parts of a saw, other saw blades, or concrete and masonry.

Sabre Saw (Jigsaw)

Sabre saws are used to make curved or irregular cuts in wood, plastics or metal.

The blade action is a high-speed up-and-down motion, with the cutting taking place during the up stroke.

The sabre saw is designed mainly for light cutting, but is also capable of making cuts through materials 40 mm to 50 mm (1[latex]\frac{1}{2}[/latex] in. to 2 in.) thick. The blade length should be such that when the blade is at the top end of its stroke, the lower end of the blade is below the bottom of the stock being cut.

 

Figure 5 Sabre saw (jigsaw) (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Although the sabre saw is capable of starting a cut in the middle of a piece of wood; it is much easier and safer to drill a starter hole through the workpiece and use the hole as the start of the cut. The rapid up-and-down action of the blade may cause the workpiece to chatter, so the workpiece must be secured and the sabre saw held firmly against the work.

The most common types of sabre saw blades are shown in Figure 6. Note that there are two different end types, straight and hooked end. They cannot be interchanged.

The blades for plywood, particle board and plastics have fine teeth. The blade for cutting thicker plywood and lumber has coarse teeth.

The blade for cutting thin hardboard and plywood in a scroll pattern has fine teeth and is very narrow.

The blade used for cutting ferrous metals has very fine teeth set in a wavy pattern.

 

Figure 6 Sabre saw blades (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Reciprocating Saw

The reciprocating saw makes cuts in any direction. It can do heavier work than the sabre saw. This type of saw can be used to cut metal, wood, fibreglass and virtually any other substance, using the correct blade.

 

Figure 7 Reciprocating saw (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

A reciprocating saw is a type of saw in which the cutting action is achieved through a push-and- pull (hence reciprocating) motion of the blade.

This type of saw, also known simply as a recip saw or Sawzall (a trademark of the Milwaukee Electric Tool Company) has a large blade resembling that of a jigsaw and a handle oriented to allow the saw to be used comfortably on both vertical and horizontal surfaces. The typical style of this saw has a shoe or foot plate at the base of the blade, similar to a sabre saw. The user rests this foot against the surface being cut to counter the tendency of the blade to push away from or pull towards the cut as the blade travels through its cycle.

Indispensable in construction, demolition and service work, most of these tools have a quick- release blade function that allow speedy blade replacement without the use of additional tools.

 

Figure 8 Reciprocating saw blades (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Power Cut-off Saw (Chop Saw)

A power cut-off saw is used to cut sections of lightweight material to length. Power cut-off saws use a thin, abrasive, circular disk as a saw blade. The disk is made from mineral or synthetic grains that are fibre-reinforced and resin-bonded. This disk comes in thickness from 2 mm to 3 mm ([latex]\frac{1}{16}[/latex] in. to [latex]\frac{1}{8}[/latex] in.) and in diameters from 150 mm to 500 mm (6 in. to 20 in.).

The saw in Figure 9 is called a chop or cut-off saw. The chop saw has the mandrel and motor mounted on a pivoting frame. You operate it by grasping the handle fastened to the pivoting frame and lowering the rotating cut-off wheel into the workpiece. The workpiece is secured on the bed of the tool by built-in vise or clamp. Power cut-off saws are also manufactured with special features for a variety of applications.

Figure 9 Cut-off (chop) saw.jpg (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

This saw cuts relatively quickly, but produces a considerable amount of heat at the site of the cut, which may damage the workpiece. It is used to cut steel that will not suffer too much from heat build-up.

Abrasive Cut-off Wheels

Abrasive cut-off wheels are designed for cutting masonry products or metal.

Metal-cutting wheels are available in two grades, fast-cut or long-life. Fast-cut wheels cut faster but wear out sooner than long-life wheels. Most metal-cutting abrasive wheels will cut steel, stainless steel, cast iron and aluminum.

Each abrasive cut-off wheel has a maximum speed listed in RPM (revolutions per minute). You must make sure that the rated speed of the cut-off wheel is greater than the speed of the motor, or the wheel will break apart and could possibly injure you or a workmate. Sparks and dust that are created can be a serious hazard to your eyes and lungs. Take extra precaution when operating this tool.

Portable Band Saw

Portable band saws are available in a variety of models and sizes.

 

Figure 10 Portable band saw (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

The size of the metal-cutting band saw is designated by the thickness of stock you are able to cut with it. Standard sizes are 115 mm, 180 mm and 255 mm (4[latex]\frac{1}{2}[/latex] in., 7 in. and 10 in.). Some larger models are capable of cutting through a pipe that is 50 cm (20 in.) in diameter. The material being cut is typically held in a portable vise.

Metal Cutting Blades

Metal-cutting band saw blades are defined by their grades of steel, tooth formation, tooth set and blade width.

Grades of steel include:

  • Carbon steel
  • Semi-high-speed steel
  • High-speed steel
    Figure 11 Band saw blades (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Carbon steel blades are used for general purpose cutting on a standard band saw. Blades made of carbon steel are the least expensive of the three types, but are less durable than the other grades.

Semi-high-speed steel blades cut 50% faster than carbon steel blades. They are harder than carbon steel, but are able to withstand mechanical shocks and vibrations that would break harder, more brittle blades.

High-speed steel blades cut better and last longer than other blades, but are more expensive and more delicate than the other two grades.

Tooth Formations

Tooth formations include:

  • Regular
  • Hook
  • Skip

Band saw blades with regular teeth are used for straight and curved cuts in most ferrous and hard non-ferrous metals. Blades with regular teeth can be considered general-purpose blades.

 

Figure 12 Regular tooth (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

The hook-tooth blade is best for fast cutting of non-ferrous metals. The large rounded gullets are capable of fast chip removal and the forward slope of the tooth requires less downward pressure to cut. Thin sections of metal should not be cut with this tooth style due to the wide spacing of the teeth.

 

Figure 13 Hook tooth (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

The skip-tooth blade is very similar to the hook tooth. Unlike the hook tooth, which can only cut softer metals, the skip tooth is capable of cutting ferrous metals. The wide spacing of the skip tooth makes the blade suitable for fast cutting of large sections of steel.

 

Figure 14 Skip tooth (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Hook and skip-tooth types are available in 3 to 6 teeth per inch. Regular-tooth styles range from 6 to 32 teeth per inch. The number of teeth per inch affects the cutting speed of a band saw, and the size of stock it is best suited to cut. Blades with large numbers of teeth per inch are able to cut small, thin pieces of metal but are slow for cutting large sections. Blades with few teeth per inch cut faster but are too coarse for cutting thin sections of metal. Too many teeth in the cut will result in destruction of the teeth.

Tooth Set

Set is defined as the left-and-right positioning of the teeth to provide a wider cut than the thickness of the blade (this creates the kerf). The wide cut provides clearance for the blade within the cut, preventing binding and overheating.

There are two types of tooth sets available on metal-cutting band saws, Raker and Wavy set.

 

Figure 15 Tooth set (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Hook- and skip-tooth blades have raker set teeth. Regular-tooth blades with up to 24 teeth per inch come with either raker set or wavy set teeth. All regular-tooth blades with more than 24 teeth per inch have wavy set teeth.

Blade Width

Band saw blades are available in widths ranging from [latex]\frac{1}{4}[/latex] in. to 1[latex]\frac{1}{4}[/latex] in. The narrower blades are able to cut curves of a smaller radius than are the wider blades. Wide blades used for straight cuts.

Portable Hand Drills

The portable electric hand drill can be used for a variety of tasks, including drilling holes, driving screws and mixing concrete. Cord-supplied drills may be double-insulated or of the three-prong type. Always make sure that you identify the type.

Most electric hand drills are manufactured with a pistol grip. A trigger switch is located on the pistol grip to allow for single-handed use during light-duty operations.

Heavy-duty portable hand drills incorporate removable side- and rear-mounted handles for extra control during two-handed operation.

Figure 16 Electric drill components (Camosun College/BCcampus) CC BY-NC-SA 4.0
Figure 17 Cordless drill with rechargeable battery (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

The drill bit is secured to the portable power drill by means of a chuck. The conventional style is a three-jawed chuck. that can be opened and closed by rotating the knurled outer sleeve, but final tightening is done with a special wrench known as a “chuck key” (Figure 17). The chuck key is inserted into a hole on the chuck so that the teeth on the key engage matching teeth on the chuck sleeve. Final tightening with the chuck key should be performed at two points on the three-jawed chuck to ensure a tight contact.

Figure 18 Chuck Key (Camosun College/BCcampus) CC BY-NC-SA 4.0
Figure 19 Keyless chuck (Camosun College/BCcampus) CC BY-NC-SA 4.0

Another style of chuck is the quick-release hex chuck (Figure 19), originally designed to hold screwdriver bits but that also fits many drill bits that have hex shanks with a retaining channel.

Figure 20 Hex shank screwdriver bit (Camosun College/BCcampus) CC BY-NC-SA 4.0

Control Switches

Some portable electric drills only have an on-off switch. This type of switch limits the use of the electric drill to those operations that require a clockwise rotation of the chuck at the fixed speed at which that particular drill turns.

Other drills are manufactured with a variable speed switch. These switches provide control over the chuck speed in relation to the travel of the control switch. This control allows the electric drill to be used for a variety of tasks.

Driving screws and drilling soft materials require a slow-turning drill, while other operations, such as drilling hard materials, require higher speeds.

An additional switch found on some drills allows the motor to turn counter-clockwise (“reverse”) as well as clockwise (“forward”). When both a variable speed switch and a reversible switch are present on an electric drill, the drill can be used to remove screws as well as to drive them.

[latex]\frac{1}{4}[/latex] Inch Drill Motors

Most [latex]\frac{1}{4}[/latex] in. drill motors are used for light-duty drilling operations. The [latex]\frac{1}{4}[/latex] in. means that the drill will accept a maximum [latex]\frac{1}{4}[/latex] in. shank size. The chuck on a [latex]\frac{1}{4}[/latex] in. drill motor turns about 1500 to 1800 RPM. Such high speeds are good for drilling small holes in soft metals but tend to burn drill bits if used for hard metals. The [latex]\frac{1}{4}[/latex] in. drill does not produce enough torque (turning power) at low speeds for driving screws.

[latex]\frac{3}{8}[/latex] Inch Drills

These drills can turn at a much slower speed than a [latex]\frac{1}{4}[/latex] in. drill. Average chuck speed is 750 to 900 RPM for [latex]\frac{3}{8}[/latex] in. drills. Considerably more torque is generated, making the [latex]\frac{3}{8}[/latex] in. drill more suitable for drilling larger holes in metal. A [latex]\frac{3}{8}[/latex] in. drill is often equipped with a forward-reverse switch and a variable speed switch.

[latex]\frac{1}{2}[/latex] Inch Drills

These drills generate substantial torque and are usually equipped with an additional handle to provide the operator with added leverage. Heavy-duty models have a pistol grip on one side, a removable T-handle opposite the pistol grip, and a D-handle at the back (Figure 20).

Figure 21 Drive drill – ½ in. (Camosun College/BCcampus) CC BY-NC-SA 4.0
Figure 22 Half-inch drill (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Drill Bits (Twist Drills)

Twist drills are also commonly called drill bits. Twist drills may be made from carbon steel or high- speed steel. High-speed steel drills are harder and can drill harder metals. High-speed steel remains sharp longer than carbon steel and is able to withstand higher temperatures.

 

Figure 23 Twist drill (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Drill Sizes

Twist drills are available in sizes designated by one of four different systems:

  • Metric
  • Number
  • Letter
  • Fractional

Metric

Twist drills in metric sizes are usually supplied in 0.5 mm increments. However, they can be purchased in increments of 0.1 mm. Metric twist drills are commonly available in sizes from 0.5 mm to 15.5 mm in diameter.

Number

Twist drills in the number system range from 0.0135 in. to 0.228 in. in diameter. Size #80 is the smallest (just under [latex]\frac{1}{64}[/latex] in. in diameter) and size #1 the biggest (just less than [latex]\frac{1}{4}[/latex] in. in diameter). These sizes are commonly used in the gas fitter trade and are referred to as orifice drills.

Letter

Letter sizes range from A to Z, and are a continuation of sizes larger than number size #1. Size A is equal to 0.2344 in. in diameter and size Z is equal to 0.413 in. in diameter.

Fractional

Fractional bit sizing is very common in the construction and service trades. Fractional sizes start at [latex]\frac{1}{64}[/latex] in. in diameter and increase in size by 64ths up to 1 in. Larger bits are available in fractional sizes at varying increments of [latex]\frac{1}{32}[/latex] in., [latex]\frac{1}{16}[/latex] in. and [latex]\frac{1}{8}[/latex] in.

By intermixing fractional, number and letter sizes you can get up to 138 different sizes less than [latex]\frac{1}{2}[/latex] in. in diameter. Larger drills (over [latex]\frac{1}{2}[/latex] in.) are available with reduced shank sizes so that they can be used in standard chucks.

Spade Bits

The spade bit shown below is designed to drill into wood products only. Spade bit sizes range from 9 mm ([latex]\frac{3}{8}[/latex] in.) to 38 mm (1[latex]\frac{1}{2}[/latex] in.) diameter.

 

Figure 24 Spade bit (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

The quality of the cut produced by the spade bit is not as good as most other bits. Therefore, its use is limited to rough work.

Self-Feeding Multi-Spur Bits

This self-feeding multi-spur bit uses the screw point to pull the bit through the wood while the sides of the bit guide it. Having a very short centre point, the multi-spur bit drills virtually flat-bottomed holes.

Figure 25 Multi-spur bit (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Multi-spur bits are available in sizes from 25 mm (1 in.) to 75 mm (3 in.). Their cutting action cuts clean, but shallow holes. Many have replaceable screw points.

Self-Feeding Auger Bits

Auger bits drill clean, accurate, straight and deep holes through wood. The bit is guided by both the screw point of the bit and the sides of the hole. Waste from the hole is carried to the surface by the spiral flutes.

 

Figure 26 Self-feeding auger bit (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Countersink Bits

When flathead screws are to be installed flush or below the surface of a wood workpiece, the countersink bit will drill a broad shallow hole to receive the head of the screw.

 

Figure 27 Countersink bit (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Countersink bits may be used before or after the pilot hole for the screw shank and threaded portion has been drilled.

Carbide-Tipped Bits

Carbide-tipped drill bits are used to drill holes in hard, abrasive materials such as concrete, stone, masonry, brick and ceramic tile.

 

Figure 28 Carbide-tipped bits (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Drilling into these materials requires a slow-turning drill (350–500 RPM) to prevent the bit from overheating. Special hammer/percussion drills can be used when multiple holes in masonry are to be formed.

Hole Saws

The hole saw is designed to cut large diameter holes in wood or sheet metal. The hole saw has an arbour bit (pilot bit) at its centre that enters the workpiece before the hole saw and serves to guide the hole saw as it enters the material.

 

Figure 29 Hole Saws (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Hole saws are available in sizes from 14 mm ([latex]\frac{9}{16}[/latex] in.) to 111 mm (4[latex]\frac{3}{8}[/latex] in.) in diameter. The depth of the hole drilled is restricted by the length of the hole saw. Standard lengths are 12 mm ([latex]\frac{1}{2}[/latex] in.) or 28 mm (1[latex]\frac{1}{8}[/latex] in.).

Hammer Drill (Roto-Hammer)

A hammer drill, with heavy duty versions known as a rotary hammer or roto-hammer, is a rotary drill with a hammering action. The hammering action provides a short, rapid force to pulverize brittle material and provide quicker drilling with less effort. Many types allow the hammer and rotation functions to be used separately or in combination (hammer mode, drill mode, or both). When used in the hammer mode, the tool provides a function similar to a jackhammer for light chipping work.

Hammer drills are well suited for drilling holes in masonry or stone. They are also used to drill holes in concrete footings or slabs for supporting and installing piping. The hammering action helps to break up the masonry so that it can be removed by the drill bit’s flutes.

Figure 30 Hammer drill ratchet teeth provide the percussion action (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

 

Figure 31 Hammer drill (roto-hammer) and masonry bits (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Demolition Hammer (Chipping Gun) 

Demolition Hammers are larger and more powerful than roto-hammers and operate in hammer mode only, often earning them the name as a “chipping gun or jack hammer.” It is used for removing or demolishing concrete and masonry work.

 

Figure 32 Demolition hammer (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Angle Drill Motor

Drilling straight holes in tight spaces requires the use of a specialized type of drill motor. Angle drills have their chuck mounted at right angles to the drive motor, allowing for the motor to remain horizontal when drilling vertical holes (and vice-versa). Multi-positional handle attachments help maintain control in close quarters.

Figure 33 Angle drill (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Some manufacturers produce high-torque, high-powered angle drills that are specifically designed for cutting holes in wooden studs and joists for running pipe work. Known by names like Hole-Hawg, they offer impressive force that can handle self-feeding bits in excess of 4[latex]\frac{1}{2}[/latex] in. in diameter.

 

Figure 34 Milwaukee electric tool company’s Hole-Hawg (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Always ensure that concealed objects such as nails and wiring have been located prior to drilling and maintain good balance during operation at all times.

Safety is paramount when using this tool because it generates substantial torque.

Pipe Saddle Drill

This specialized tool provides a slip-resistant platform to be used when drilling a pipe saddle (mechanical type of branch outlet). It allows for the drill motor to be centred on the convex pipe surface with adjustable straps and tensioning ratchets. Some varieties of pipe saddle drills allow for “hot tapping” into a live pipe so that the piping system need not be shut down and drained.

 

Figure 35 Pipe saddle drill (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Extracted-Tee Drill

Tees can be extracted in the walls of some types of copper tube using a tool specially designed for this purpose. The drill’s head does the unique job of both drilling and forming the branch outlet. The extracted outlet must be brazed because it is very shallow compared to a standard branch tee fitting, but the resulting formation is quite strong.

 

Figure 36 Extracted-tee drill motor and branch outlets (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Coring Machine

Figure 37 Concrete coring machine (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Coring machines (also called core drills) are designed for producing horizontal or vertical round holes in masonry. Designed much like a drill press for concrete and brick, they have hollow steel cylindrical bits that create a long core (tubular sample) of the material. Commonly, the resulting penetration is used for the installation of pipe work in new construction, renovation or piping relocation work.

The bits used for coring machines are essentially diamond-tipped hole saws, minus the presence of an arbour bit. Water is fed to the bit through a direct hose connection, or by means of a portable tank to aid in the cooling of the bit and to remove slurry (mixture of concrete and water) from the kerf of the cut.

Coring machines must be securely fastened to the work surface by means of concrete anchors or the use of a brace to tension the stand of the machine firmly. Suction-type bases have been developed for quicker mounting without damage to the wall or floor finish.

Angle Grinders

Angle grinders may be used for removing excess material or for cutting material. There are many different kinds of disks that are used for various materials and tasks, such as cut-off disks, abrasive grinding disks, honing (abrasive) stones, sanding disks, wire brush wheels and polishing pads.

The angle grinder has large bearings to counter side forces generated during cutting. It is sometimes referred to as a side grinder).

The motor drives a geared head at a right angle on which is mounted an abrasive disk that can be replaced when worn. Angle grinders typically have an adjustable guard and a side-mounted handle for two-handed operation. Light and powerful, they are essential for pipe fabrication work.

 

Figure 38 Electric angle grinders with grinding disks (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Grinding Wheels and Disks

A grinding wheel or disk is a shaping or cutting tool made from natural or artificial abrasive particles. The wheels are made in numerous shapes and sizes. A small amount of stock is removed by each abrasive particle as it passes over the work. Grinding wheels are used for rough grinding, smooth finishing, and cutting or removing metal or other materials.

 

Figure 39 Grinding wheels and disks (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

The most widely used abrasives in grinding wheel and disk construction are silicon carbide and aluminum oxide. Wheels containing particles of diamonds, either artificial or natural, are also made for limited special purpose application. The wheels and disks you encounter will usually be made of aluminum oxide.

The abrasive grain size determines the coarseness or fineness of the grinding wheel. The grain size is determined by the smallest screen mesh through which they can pass. For example, if the smallest screen through which the grains pass has 100 openings per inch, the grain size is known as 100 grit, with each grain approximately [latex]\frac{1}{100}[/latex] in. Grinding wheel abrasive grits from 6 to 24 are considered coarse, grits from 30 to 60 are medium, grits between 70 and 100 are fine and those over 100 are known as extra-fine.

One function of any bonding material is to hold each abrasive particle intact as long as it is sharp. When the particles become dull, they dislodge and expose other particles with sharp edges.

The hardness (grade) of a grinding wheel or disk refers to the strength with which the bond holds the abrasive particles together in the wheel, not the hardness of the abrasive particles.

The structure of a grinding wheel indicates how far apart the grains are spaced (grain density). If the spacing of the grains is close, the structure is dense. If the spacing is relatively wide, the structure is open. Grinding wheel structures are rated by numbers.

An open-structure coarse-grain wheel (which provides better chip clearance) is used on soft materials. Dense-structure fine-grain wheels are used where a smooth surface finish is required. Do not use wheels with a dense structure if the work material tends to clog the grinding wheel face.

 

Figure 40 Relative grain spacing (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Choose a wheel or disk structure by compromising between the desired finish and the material removal rate. Always select a grinding wheel with a rated RPM at least as high as the grinder spindle no-load speed.

Allowing the wheel to operate at or slightly below the maximum safe speed automatically determines the cutting speed preferred for that wheel when used against material for which it was designed.

Markings

The standard marking system for most grinding wheels indicates:

  • The maximum permitted operating speed (in RPM or m/sec)
  • The wheel diameter
  • The wheel thickness
  • The hole diameter
  • The grit size
Figure 41 Grinding disk with markings (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Portable Electric Pipe Fabrication Tools

There are many portable electric tools designed for on-site pipe fabrication.

Portable Power Drives

The portable power drive is usually used with a tri-stand vise for pipe support. Weighing as much as 25 lbs., it is a powerful but compact drive for turning a drop head threader or a large-geared threader. When used with the geared threader, the drive is mounted on the threader by using an adapter.

 

Figure 42 Portable power drive (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

When a drop head threader is used, a support arm must be locked on the pipe if the pipe size is 1 in. or larger. In conjunction with the support arm, this drive can be used to turn drop head die threaders, with or without the use of a tri-stand supporting vise.

The maximum pipe capacity for most power drives is 2 in. pipe with a drop head threader and 6 in. pipe when using the geared threader.

Figure 43 Threading with a portable power drive using a support arm (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

In addition to threading uses, some portable power drives will also power hoists and winches and other accessories and operate large valves. It is activated by a switch button on the handle.

Power Pipe Cutter

The portable power drive can be used to operate a heavy duty displacement cutter that can provide square cuts on pipe up to 12 in. NPS with wall thickness up to schedule 40. A hydraulic foot pedal provides the required force to feed the wheel through the pipe wall while the cut is achieved without dust or sparks.

 

Figure 44 Power pipe cutter (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

A pipe roller is available for this tool that allows it to be used to rotate a pipe while a worker bevels one end for welding preparation.

Copper Cutting and Preparation Machine

The copper cutting and preparation tool is useful for cutting, reaming, de-burring and cleaning copper pipe and fittings up to 4 in. It is suitable when multiple cuts are to be made for numerous fit-ups.

 

Figure 45 Copper cutting and preparation machine (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Plastic Pipe and Tubing Power Cutter

These types of powered cutters are designed to make precise cuts in multiple types of plastic materials. They are battery powered and suitable for use on polyethylene (PE), polypropylene (PP), PEX, rubber hose, PVC and CPVC, with a capacity typically up to 2 in.

Figure 46 Plastic pipe and tubing power cutter (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Copper Tubing Power Cutter

This cordless tool can save time when making numerous cuts on copper tubing. Weighing typically less than 10 lbs., it can self-adjust for tubing sizes between [latex]\frac{3}{8}[/latex] in.–1 in. OD tube and has a compact head suitable when cutting in tight spaces.

Figure 47 Copper tubing power cutter (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Power PEX Expansion Tools

Due to the memory capability of certain types of PEX, one method of joining the tubing is by expansion of the tube and a special PEX ring. Power tubing expanders are most commonly of the cordless electric type and have the added advantage of one-handed operation with heads that often have an auto-rotate feature.

Power Press Tool

A fast one-time connection for copper, stainless steel and even PEX tubing is the use of press-fitting technology. This is popular due to its speed of installation and the fact that no flame or heat is required for copper connections. The barrel on the head can often swivel to obtain multiple installation positions.

Figure 48 Cordless pressing tool (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Additionally, for tubing sizes over 2 in., press-rings are available that fit around larger fittings, typically up to 4 in. A special actuator-jaw attachment is used to press the ring while it remains around the fitting until the jointing process is complete. The jaws allow for a 180° swivel feature that permits the tool to connect to the ring at any angle relative to the tubing, allowing greater access in tight spaces. Note that the pressing action of the tool cannot be stopped once activated, so the operator must make sure that fingers are kept well away from pinch points.

Figure 49 Press ring set for larger pipe diameters and press fittings (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Electric Soldering Tools

Professional electric soldering tools (guns) are intended for rapid, flameless soldering of copper tubing up to approximately 3 in. in diameter. Specially designed for renovation and repair work, they often utilize long cables to aid in accessing the work.

 

Figure 50 Electric soldering tool (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Fusion

Fusion is a heat process that is used to join two pieces of thermoplastic pipe (pipe that is capable of being re-melted and re-molded). Pipe fusion involves using a tool that will melt two ends of the pipe to be welded and some method that will apply force to their surfaces until set. The two pieces then cool together and form a permanent bond. Generally, polyolefins (such as polypropylene and polyethylene plastic) are used for this application. (Polyolefins do not join by solvent cementing because they have excellent chemical resistance.)

 

Figure 51 Socket fusion tool set (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Portable Power Tubing Bender

Most of these powered benders have radius abilities of 180° and offer a selection of bending formers for different diameters of copper tubes, aluminum and soft steel tubing, and pneumatic and hydraulic tubing. Most come with features that allow for bench mounting of the bender for multiple bending at the job site. Maximum capacity for these models is usually 1[latex]\frac{1}{8}[/latex] in. OD.

 

Figure 52 Portable power tubing bender (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

 

Figure 53 Portable power tubing bender in use (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Portable Piping Maintenance Tools

There are many portable electric tools designed for on-site piping maintenance.

Power Drain Cleaning Tools

Drain cleaning tools are used to unblock clogged or obstructed drainage and venting pipes. Most types use some form of rotating auger that moves down the pipe to break up or retrieve the obstruction, while other varieties of machines may use jetted water to blast through material.

A drain auger is also known as a snake and consists of a coiled metal wire often wrapped around a wire core. Augers work to clear drains in one of several ways:

  • The end of the auger’s wire digs itself into the obstruction much like a corkscrew, allowing retrieval of the object (hair, cloth, etc.).
  • The end of the auger breaks up the object, allowing it to pass through the drain (tree roots, paper, etc.).
  • The snake scours around the inside surface of the pipe, scraping off accumulated matter (ranging from mineral deposits to bacon fat) that was reducing the effective inside diameter of the drain.
Figure 54 Handheld drain auger (Pgdp123, Wikimedia) CC BY 3.0

 

Sink Machines

Typically using an auger that is approximately [latex]\frac{5}{16}[/latex] in. in diameter, sink machines are light-duty drain cleaners that are for drains sized 2 in. or less, such as kitchen sink, lavatory and shower drains. They are often powered by pistol-grip-style drill motors or small motors that are meant to be positioned on the counter top, or near the point of use.

 

Figure 55 Sink machine drain cleaning tool with auto cable feed feature (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

 

Figure 56 Sink machine cleaning a fixture drain (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Drum Machines

These larger capacity drum machines have the ability to vary the speed of the cable feed and rotation. Using [latex]\frac{3}{8}[/latex] in. or [latex]\frac{1}{2}[/latex] in. cables, they are capable of cleaning drain lines in excess of 4 in. Larger machines can be equipped with 100 ft cables of either [latex]\frac{3}{4}[/latex] in. or [latex]\frac{5}{8}[/latex] in. diameter that can clean drains as large as 10 in. In drum-style drain cleaning machines, a pneumatic foot switch is commonly incorporated as a safety feature. The switch uses air pressure—rather than electricity—to control the motor. This design eliminates the risk of electrical shock, especially in wet or damp environments where water contact is likely.

Figure 57 Cable drum drain machine (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Sectional Drain Cleaning Machines

Sectional drain cleaning machines allow the drain auger to be added in sections instead of being self-contained in a drum. Often, more than one size auger can be driven with the same motor. One characteristic of this style of drain machine is that it can offer the operator more control of the auger through the manipulation of the control handle.

Figure 58 Sectional drain machine (RIDGID TOOLS/Emerson Professional Tools). Used with permission.

 

Figure 59 Sections of drain auger (snake) and common head attachments (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Water Jetters

Water jetters propel flexible lines through sludge, soap and grease blockages. As it is pulled back, it power-scrubs the line, flushing away debris. Most operate with over 2000 psi water pressure to provide the required cleaning power to do the job.

Figure 60 Water jetter (RIDGID TOOLS/Emerson Professional Tools). Used with permission.

Pipe Inspection Cameras and Locators

Pipe inspection cameras can visually show the nature or severity of obstructions or failures of piping systems. Especially valuable when inspecting underground services, pipe inspection cameras can record filmed data with the on-board hard drive, and some models make instant digital copies as well. LCD displays record the distance to the camera head to aid in locating the problem, while some cameras can transmit a signal to be detected with pinpoint accuracy with the aid of a locator device.

 

Figure 61 Pipe inspection camera system (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

 

Figure 62 Digital pipe camera locator (RIDGID TOOLS/Emerson Professional Tools) Used with permission.


Pipe Freeze Kits

Pipe freeze kits stop the flow of water while a system is inspected or repaired. Once the system maintenance is complete, the “ice plugs” are slowly melted and the system is put back in service.

There are electric versions of these systems (as shown), but many use bottles of refrigerant gases to perform the same task with a similar result.

 

Figure 63 Electric pipe freeze kit and a frozen pipe (RIDGID TOOLS/Emerson Professional Tools) Used with permission.

Pneumatic Portable Power Tools

Air tools are often used to do work in explosive or flammable atmospheres, such as in grain elevators or other places where sparking from inside an electric tool could cause a fire or explosion.

Safety with Air Tools

Using tools powered by high-pressure air can be very hazardous. In addition to the hazards of flying materials, there are many other dangers.

  • Air tools are very noisy. Hearing damage can result unless proper ear protection is worn. This protection must be worn at all times, not only by the operator but by other persons nearby.
  • Continuous vibration can cause damage to nerves. Use heavy gloves if you do a lot of impact work.
  • Fittings often come loose from their retainers and can fly a considerable distance at high speed. When using air tools, be cautious of where you point the tool.
  • High-pressure air is a severe hazard. Never expose yourself or your fellow workers to any direct blast of air as they can drive particles under your skin or inject air bubbles onto your bloodstream. Never use compressed air to clean your clothing because particles can be blown into your skin.
  • Blowing air at your clothing could also react with some petroleum products and cause combustion.

Never use air tools in an area where the exhaust from the tool could stir up clouds of toxic chemicals or hazardous materials such as asbestos dust.

Air Supply for Air-Operated Tools

Air or pneumatic tools are operated by compressed air supplied by an air compressor. This compressor is pre-set to maintain a constant supply of compressed air at pressures ranging between 350 kPa (50 psi) and 1050 kPa (152 psi). A reservoir tank attached to the compressor retains a supply of compressed air to assure sufficient volume.

 

Figure 64 Electric air compressor (Muhammad Abdullah, Freepik [AI generated]) Freepik Terms of Use

Compressed air may also be found piped to quick-connectors placed conveniently around the shop. High- pressure flexible rubber air hoses are used to connect the air-operated tool to the wall outlet. These hoses must be kept in good condition, and their end connections must be tight. A broken or severed hose can be uncontrollably whipped around by the escaping air pressure and can cause serious injury to anyone in its path.

Components of a Compressed Air Supply System

Compressed air for a power tool is supplied through a hose or pipe to the tool. The system has a drain-off valve for releasing moisture from the compressed air, a filter and pressure regulator, and sometimes a lubricator. A quick connector is used to attach the hose that feeds the air-powered tool.

 

Figure 65 Typical compressed air system (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Filter and Regulator

A clean, dry air supply is of prime importance. Moisture in the air lines can damage tools or interfere with their performance. Water in the line tends to dilute and wash away the lubricant and can corrode internal parts. If water gets past the filter, it can enter the regulator mechanism and interfere with its operation. This can lead to erratic air pressure, which affects tool speed and may cause the speed governor (a built-in device that limits RPM) to malfunction. If the governor sticks or fails due to moisture or corrosion, the tool can over-speed, creating a dangerous condition for the operator.

Lubricator

In many tools, the compressed air must contain a lubricant to keep moving parts operating freely. A lubricator, attached between the regulator and the tool, supplies the lubricant in the form of a fine mist. The operator can control the amount of oil misted into the compressed air.

Quick Connectors

Connectors, which are also referred to as quick couplers, make it easier to connect and disconnect supply hoses and tools. The internal end of the connectors is designed to shut off the air flow when the external end is disconnected.

Air Hose

The air hose is made of rubber to make it flexible. The rubber is reinforced with braided thread or wire to make it strong, and coated inside to prevent air from leaking out past the layers. It is available in different lengths and diameters. Hoses can be joined together to reach longer distances. The most common lengths of single hose are 7.5 m and 15 m. The inside diameter must be no smaller than 8 mm. Hoses are available in a variety of pressure ratings and colours.

Air-Impact Wrenches

An air-impact wrench can be used to install or remove fasteners. In addition to rotary motion, there is a hammering effect much like the electric hammer drill to increase torque and make the tool more effective. There is a wide variety of sockets and attachments for this tool. Because impact wrenches are used for both assembly and disassembly, they are reversible.

Pneumatic impact wrenches are made in larger sizes than electrically-operated impact tools and are used more often in heavy-duty applications. Impact wrench sizes are designated by the size of the drive on the nose of the tool. The drive is usually square, with the most common sizes being [latex]\frac{3}{8}[/latex] in., [latex]\frac{1}{2}[/latex] in., [latex]\frac{3}{4}[/latex] in. and 1 in. It is used by inserting it into the drive end of a socket.

Although the sockets used with impact wrenches are similar to the ones that are used with hand tools, they are of a much stronger design in order to absorb the tremendous forces generated.

 

Figure 66 Pneumatic impact wrench (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Do not substitute a conventional socket for an impact socket. Conventional sockets can fracture, fly apart, and cause injury.

Air-Operated Grinders

Portable grinders are valuable tools for sharpening other tools, removing burrs, bevelling corners and grinding welding beads. Accessories for brushing, buffing, filing and sanding can be attached to certain models, increasing their versatility.

The grinder spindle speed varies proportionally to grinder size and ranges from 4000 RPM on larger models to over 40 000 RPM on smaller ones. Each grinder has a throttle lever to regulate speed. Certain models have a throttle lever stop-screw that limits throttle depression and may be adjusted to maintain a desired maximum RPM.

 

Figure 67 Typical heavy duty air-operated grinders (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

A heavy duty, air-operated grinder, which holds a depressed-centre (cup-shaped) grinder wheel may also be adapted for brushing or sanding. Two hand grips are featured for safe, controlled operation. One handle includes the air trigger or lever. This grinder is available with spindle speeds from 4500 to 7000 RPM.

Air-Operated Drills and Drivers

Pneumatic drills are operated by the force of air moving over the blades of a rotor. This turning force is transmitted to the chuck through a series of gears. The speed of the drill is controlled through its full RPM range by the amount the air-throttle lever or trigger is depressed. Many pneumatic drills are designed with mufflers to reduce the noise caused by the motor.

Chucks for pneumatic drills are made in different sizes corresponding to the drill capacity. Both keyless and key-type chucks are available. Both have three hardened steel jaws that are tightened and released by turning a threaded sleeve.

 

Figure 68 Chucks and key (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

A keyless chuck has a knurled sleeve to permit hand tightening. The key-type chucks are adjusted by inserting a key into a hole on the chuck so that the teeth on the key engage matching teeth on the chuck sleeve.

The portable pneumatic drill is often preferred to an electric drill because it is light and has infinite speed control. In addition, it cannot overheat or be damaged by overloading. Another feature of the pneumatic drill is that it will stop quickly.

Air screwdrivers and nut drivers look very much like air drills. The main difference is in the chuck or bit holder. The tool bit is held in place by a ball-and-spring detent, which facilitates quick changes of bits.

To further enhance the versatility of power screwdrivers, a clutch device or a friction drive can be incorporated, which runs the screw or nut to the required depth or tension.

Air drills can also be operated safely in wet areas, a condition that would make the operation of an electric drill hazardous.

Air Hammers and Chisels

Air hammers are used for riveting, metal cutting and chiselling. They use a reciprocating piston that strikes a tool bit accessory that, in turn, strikes the workpiece.

 

Figure 69 Air-operated hammer/chisel (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Air hammers and chisels can deliver between 1500 and 4000 blows per minute.

A typical tool bit (chisel) accessory is manufactured from high-quality alloy steel and heat-treated to withstand and deliver repeated blows from the striker piston. Many different bits are available to perform various tasks.

Powder-Actuated Tools

Powder-actuated tools are specially designed tools for driving fastening devices into steel or concrete. They are powered by an explosive powder charge similar to a rifle.

The explosive powder charge creates a rapid expansion of gas that either directly or indirectly, drives the fastener. The indirect system uses a captive piston whose velocity need not be nearly as great as that of a fastener alone to have enough energy to penetrate to the proper depth.

A number of manufacturers have designed different types and models of tools, each tool having specifically designed explosive charges and fasteners. These parts are not interchangeable.

 

Figure 70 Powder actuated fastener tool (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

History

Developed in Europe in 1908, the first powder-actuated tool was a high-velocity device that made possible the underwater repair of ships. With welders working inside the ships, divers on the outside used the new tool to nail plates onto the hulls. A captive piston was incorporated into the design to reduce the velocity of the expelled pin.

The tool manufactured by Hilti appeared on the market in 1979. Nearly 10 years later, Hilti introduced an improved design for the captive piston. The result was a safer tool, with the fastening pin travelling at a still lower velocity.

Figure 71 Powder-Actuated tool diagram (Dustinmck/Wikimedia Commons) CC BY-SA 4.0

Because of its safety features and efficiency, the low-velocity, powder-actuated tool manufactured by Hilti is the most widely used in the piping industry. Even so, you should know that other tools are available, and that the speed with which they discharge fasteners varies. The speeds below are measured two metres in front of the tool.

To better understand how powder-actuated tools are used in practice, watch the following demonstration from the BCcampus Trades Access Common Core video series, developed by Camosun College: Hilti DX 450 Powder-Actuated Tool (BCcampus Line C Series) [7:09]

This video shows the operation, handling, and typical applications of a powder-actuated fastening tool in construction settings.

As you watch the video, consider:

  • What safety precautions are demonstrated?
  • What materials is the tool used on?
  • Why is training required before using this tool?

Low Velocity

Type: Hilti

This tool operates on the captive piston principle.

Both the fastening pin and the driving piston move at a speed less than 100 m (330 ft) per second.

Figure 72 Low-velocity, captive piston mechanism (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Medium Velocity

Type: Ramset

When fired, the fastening pin travels at about 100 to 150 m (330 to 500 ft) per second.

 

Figure 73 Ramset gun (Bill Bradley [billbeee]/ Wikimedia Commons) CC BY-SA 3.0

High Velocity

Type: Omark Remington Phillips

These special tools have limited applications. They have no pistons, and the fastening pin is discharged at a velocity above 150 m (500 ft) per second. Speeds of 460 m/sec (1500 ft/sec) are not unusual.

Figure 74 High velocity tool mechanism (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Safety Features

The Hilti powder-actuated tool has a number of built-in safety features:

  • A captive piston, already described.
  • A built-in device that prevents the tool from firing if it is held at an angle of more than 7° off the work surface. To fire, the tool must be held flat against the work area, at a right angle to the work surface.
  • A built-in stop ring or stopping mechanism. Designed to absorb impact, it is the first part of the tool to break down from the force of the impact. When the stop ring becomes deformed, it must be replaced or the tool will not function properly.

Powder Loads and Firing Methods

Low- and high-velocity cartridges are rated according to a colour code; beginning with the weakest rating (grey) through to the strongest rating (purple). Both low- and high-velocity types share the same colour code; the difference is that low-velocity cartridges have a brass case, while the higher- velocity types are encased in nickel.

Table 1: Cartridge Colour Code by Power Level (Low and High Velocity)
Low Velocity (Brass Case) High Velocity (Nickel Case)
Grey (Weakest) Grey (Weakest)
Brown Brown
Green Green
Yellow Yellow
Red Red
Purple (Strongest) Purple (Strongest)

Note: When selecting a cartridge, always start with the weakest load for that tool and increase the strength, one step at a time, until the proper fastening is obtained. Re-driving a fastener is not recommended, as it can damage the tool and weaken the grip of the fastener.

Cartridges

There are two designs used for cartridges: crimped and wadded. Both provide the same power. Hilti uses the crimped design and paints the cartridge tip to identify the strength of the powder load (grey to purple). The paint also acts as a waterproof barrier to keep the cartridge dry.

Figure 75 Types of cartridges (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Wadded cartridges are not used by low-velocity or captive piston tools because the wads could plug the vent ports needed with the captive piston system.

Firing Methods

The cartridges for powder-actuated loads are either:

  • Rim fired (the Hilti method) or
  • Centre fired
Figure 76 Cartridge firing methods (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Types of Fasteners

Fastening pins are made of specially hardened steel. For fastening into concrete, the shank (the end of the fastener being driven into the concrete) is smooth. For fastening into steel, the shank is knurled, meaning that the tip has a series of small ridges to aid fastening.

Each tool model will accept only the type of fastener specially designed for it. Therefore, it is very important that the right fastener is selected for the tool.

In designing fasteners for its tool models, Hilti has incorporated a double guidance system.

 

Figure 77 Double Guidance System (BC Industry Training Authority, 2019). CC BY-NC-SA 4.0

Interpretation of Fastener Codes

The follow table describes the fastener by its corresponding code.

Table 2: Common Fastener Codes Used in Powder-Actuated Tools

Code

Meaning

Illustration

DN

Dome head nail (small)

image

W

Threaded

image

NK

Round head nail

image

DS

Dome head nail (large)

image

TB

Eyelet fastener

image

E

E in front of any code indicates that the fastener has a knurled shank and is used for steel only.

image

Example 1:

Code W6-20

W – designates threaded

6 – designates a thread diameter of 6 mm ([latex]\frac{1}{4}[/latex] in.)

20 – designates a thread length of 20 mm

Note: The piston must be changed for each threaded fastener so that the bore in the piston matches the fasteners. Thus, codes W6-11, W6-20, and W6-30 call for pistons with different bores, because each threaded fastener has a different length.

Example 2:

Code W6-20-22-S-12

W – a threaded fastener

6 – thread diameter – 6 mm

20 – thread length – 20 mm

22 – shank length – 22 mm

S – steel washer

12 – washer diameter – 12 mm

 

Note: Three types of material are used for washers.

S – steel

P – plastic

D – dual (a combination of plastic and steel)

self-testSelf-Test B-2.1: Describe Portable Power Tools Used in the Pipe Trades

Complete Self-Test 2.1 and check your answers.

 

If you are using a printed copy, please find Self-Test A-2.1 and Answer Key in the Appendix at the end. If you prefer, you can scan the QR code with your digital device to go directly to the interactive Self-Test.

References

BC Industry Training Authority. (2019). Piping trades apprenticeship program: Use Tools and Equipment—Level 1 harmonized [Binder]. Crown Publications, Queen’s Printer for British Columbia. https://www.crownpub.bc.ca/Product/Details/7960000261_S

Camosun College. (2015). Trades Access Common Core Competency C-2: Describe Common Power Tools and Their Uses. Victoria, B.C.: Crown Publications. Download for free from the B.C. Open Textbook Collection (https://open.bccampus.ca/browse-ourcollection/find-open-textbooks/).

Camosun College. (2019). Line C: Tools and Equipment—Competency C-2: Describe Common Power Tools and Their Uses (Rev. ed.) [Learning guide]. BCcampus.  https://collection.bccampus.ca/textbook/zAYtfTec/

Camosun College. (2022). Hilti DX 450 [Video]. BCcampus. https://media.bccampus.ca/media/Hilti%20DX%20450/0_qkdz82jw

Media Attributions

All figures are sourced from Industry Training Authority (2019) and/or Camosun College (2019) and are used under the Creative Commons Attribution 4.0 (CC BY 4.0) licence unless otherwise noted. Images copyrighted by the BC Industry Training Authority are licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 (CC BY-NC-SA 4.0) licence.

RIDGID tool images are used with permission from Emerson Professional Tools. Some of these images may have been carried forward from SkilledTradesBC learning resources; however, permission has been obtained directly from Emerson Professional Tools for their use here.

 

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